Trusted By

$ 82M

saved annually with
reduced downtime

43%

Reduction in overall mean
time to repair (MTTR)

15%

Increase in annual
production capacity

Industry Use Cases

Smart Asset and Maintenance Management Made Easy

Streamline your asset and maintenance operations with a smart, user-friendly solution. Plan, track, and optimize maintenance to reduce downtime and extend asset life effortlessly.

  • Schedule preventive and predictive maintenance with ease
  • Track asset performance and health in real-time
  • Monitor energy consumption to identify inefficiencies
  • AI-driven checklists for safety and standards
  • Automate work orders for faster task completion

Stay Ahead with Predictive Maintenance driven by AI & IIoT

Use AI and IoT to predict issues before they occur. Optimize maintenance with advanced fault detection, anomaly tracking, and real-time insights to keep assets running smoothly.

Monitor your equipment continuously with real-time insights using Industrial IoT sensors. Get instant updates on asset health, performance metrics, and environmental conditions to ensure machines operate at peak efficiency.

  • Monitor vibration, temperature, and acoustic data in real time
  • Receive instant updates on machine health and performance
  • Ensure operational efficiency with live status tracking
  • Reduce manual inspections with continuous monitoring
  • Detect minor issues before they escalate

IoT integration in manufacturing at point 1 in DreamzCMMS

Leverage Fast Fourier Transform (FFT) analysis to identify hidden issues within your machinery. Detect faults in vibration, misalignment, or imbalance to proactively address problems before they disrupt operations.

  • Analyze complex vibration patterns for precise fault detection
  • Identify misalignment, imbalance, and wear early
  • Pinpoint exact problem areas to reduce troubleshooting time
  • Improve machine reliability with targeted fault detection
  • Enhance operational planning with detailed analysis reports

CMMS IoT flow diagram point 2 for smart manufacturing

Identify unusual patterns and behaviors in your machinery with advanced anomaly detection. Automated alerts notify your team of potential risks, enabling quick action to maintain operations.

  • Detect anomalies in vibration, temperature, or acoustics
  • Receive instant alerts for unusual machine behavior
  • Take immediate action to prevent equipment failure
  • Customize alert thresholds for specific operational needs
  • Reduce downtime with early warning notifications

IoT-enabled asset monitoring step 3 in DreamzCMMS

Use historical data to predict equipment failures and optimize maintenance strategies. Analyze trends over time to understand performance patterns and make data-driven decisions.

  • Access historical machine data for detailed analysis
  • Identify recurring issues and performance trends
  • Predict failures before they occur with data insights
  • Enhance maintenance strategies using long-term analytics
  • Improve operational planning with performance forecasts

DreamzCMMS IoT insight illustration for point 4 in manufacturing

Schedule maintenance tasks intelligently using AI-driven insights. Optimize schedules based on machine condition, usage patterns, and predicted failures to prevent unplanned downtime.

  • Plan maintenance tasks based on real-time machine data
  • Optimize schedules to avoid production disruptions
  • Extend asset lifespan with timely preventive care
  • Minimize downtime by addressing issues proactively
  • Ensure resource availability with predictive planning

IoT data point for manufacturing maintenance insight 5

Seamless Purchase & Sales Management to support Logistics

Streamline your purchase and sales operations with tools that simplify planning, comparisons, and order tracking, ensuring efficiency at every step.

  • Create and manage RFQs with ease
  • Compare vendor quotes to make informed decisions
  • Plan purchases efficiently with the Purchase Planning Board
  • Track sales orders and invoices in real time
  • Simplify vendor and customer management in one platform

Automate Inventory Tracking with Advanced RFID Solutions

Automate your parts & supply inventory management with RFID technology, enabling real-time tracking, automated updates, and greater accuracy.

Track inventory levels and movement with real-time RFID technology. Gain complete visibility into stock locations, ensuring efficient and accurate inventory management across your manufacturing operations.

  • Monitor inventory levels in real time
  • Track stock movement across warehouses or facilities
  • Reduce time spent on manual inventory audits
  • Enhance decision-making with accurate, up-to-date data
  • Prevent stockouts or overstocking with precise tracking

RFID tracking point 1 in manufacturing CMMS workflow

Automate stock updates with RFID to eliminate manual errors. Every movement or change is recorded instantly, ensuring your inventory data is always accurate and reliable.

  • Automatically update stock levels during movement
  • Eliminate manual entry errors for better accuracy
  • Track inventory adjustments seamlessly in real time
  • Save time with fully automated stock recording
  • Sync updates with existing inventory systems

Smart manufacturing RFID point 2 in asset tracking

Never run out of critical items with automated reorder alerts. Set custom thresholds for inventory levels, and receive notifications when it’s time to replenish stock.

  • Set custom reorder points for each item
  • Get instant alerts when stock reaches critical levels
  • Automate reorder requests for faster processing
  • Avoid production delays caused by stock shortages
  • Optimize inventory levels to reduce carrying costs

Factory RFID system visual for point 3 in DreamzCMMS

Streamline inventory audits with RFID-enabled cycle counts. Perform quick, accurate counts without interrupting daily operations or relying on manual processes.

  • Conduct cycle counts quickly and accurately with RFID
  • Match physical inventory with system records effortlessly
  • Minimize disruptions to operations during audits
  • Reduce the need for full-scale inventory counts
  • Identify and resolve inventory discrepancies faster

RFID-enabled maintenance flow diagram for point 4

Monitor inventory across multiple manufacturing sites with a unified dashboard. RFID technology provides real-time visibility into stock levels and movements at all locations.

  • Track inventory across all your warehouses or sites
  • Access real-time data for each facility from one platform
  • Ensure stock availability across locations seamlessly
  • Optimize inter-warehouse transfers to balance inventory
  • Improve supply chain efficiency with unified monitoring

Point 5 in RFID-based manufacturing maintenance system

Streamline Factory Operations with Smart Facility Tools

Streamline facility management with tools that enhance maintenance, optimize space usage, and ensure safety and cleanliness for smooth operations.

  • Schedule and track maintenance for utilities like HVAC systems
  • Optimize workspace allocation with space utilization analytics
  • Ensure safety and compliance with regulatory standards
  • Report and resolve incidents instantly using QR code-based logging
  • Schedule and monitor cleaning and sanitization tasks effectively

Harness AI to Drive Smarter Manufacturing Decisions

Leverage AI to transform manufacturing with smarter tools for training, decision-making, and operational efficiency, reducing manual efforts and maximizing productivity.

Uncover the true reasons behind production or maintenance issues with advanced AI-driven root cause analysis. This feature analyzes real-time data, historical trends, and operational patterns to pinpoint the exact source of issues, enabling faster resolutions and preventing recurring problems.

  • Analyze real-time and historical data to identify problem sources
  • Detect patterns and anomalies across equipment and workflows
  • Generate actionable insights for quick and accurate troubleshooting
  • Reduce downtime with faster resolution of recurring issues
  • Enhance operational efficiency by preventing future disruptions

AI module interface tab 1 for smart maintenance insights

Optimize inventory management with AI-powered forecasting tools that analyze demand patterns and usage trends. This feature ensures accurate stock predictions, preventing overstocking or shortages, and keeping operations running smoothly.

  • Analyze historical data to predict future inventory needs
  • Prevent stockouts and overstocking with precise forecasting
  • Reduce carrying costs with optimized inventory levels
  • Automate reorder alerts based on demand predictions
  • Improve supply chain efficiency with real-time analytics

DreamzCMMS AI automation preview tab 2

Simplify complex maintenance tasks with AI-curated step-by-step guides. Automatically generated based on equipment data and issue patterns, these guides help technicians complete tasks efficiently, reduce errors, and improve maintenance outcomes.

  • Generate detailed, step-by-step maintenance instructions
  • Tailor guides based on asset type, issue history, and technician roles
  • Reduce human error with AI-driven precision in task listing
  • Provide real-time recommendations during maintenance
  • Combined knowledgebase of OEM and In house documentation

AI monitoring tab 3 in DreamzCMMS predictive module

Transform workforce development with AI-powered interactive training modules tailored to your team’s needs. Deliver customized learning paths, real-time feedback, and engaging content that boosts skill development and retention. This ensures employees stay updated on best practices and safety protocols.

  • Deliver personalized training modules based on roles and needs
  • Provide real-time feedback to enhance learning outcomes
  • Track training progress and completion with detailed analytics
  • Reduce onboarding time with interactive and engaging content
  • Ensure compliance with role-specific training programs

AI dashboard tab 4 showing predictive maintenance alerts

Leverage AI to enhance quality control processes with real-time defect detection, pattern recognition, and automated inspections. Ensure consistent product quality while reducing manual effort and minimizing errors.

  • Identify defects instantly with AI-driven image recognition
  • Analyze patterns to detect production inconsistencies
  • Automate inspection processes for faster quality checks
  • Reduce waste by identifying issues early in the production line
  • Ensure consistent product quality with real-time monitoring

AI integration in CMMS shown in tab 5 for maintenance insights

Actionable Insights with Powerful Reporting & Analytics

Leverage real-time analytics and comprehensive reports to track performance, reduce downtime, and make data-driven decisions for optimized manufacturing operations.

  • Access critical reports like MTTR, MTBF, and Downtime Analysis
  • Track spare part usage with detailed insights
  • Analyze inventory data to identify bottlenecks
  • Evaluate operational performance with KPI-driven analytics
  • Use Power BI integration for interactive, in-depth analysis